Project Brupeg · video

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Fabricating and installing a custom davit winch system on a boat roof requires precise metalwork, including drilling and tapping stainless steel, welding mounting brackets, and managing electrical wiring. To drill stainless steel effectively, use high-speed steel bits with cutting oil, apply heavy pressure, and maintain a slow RPM to prevent work hardening.16:35 When a tap breaks inside a hole, weld a nut to the exposed end of the broken piece, apply penetrating fluid while the metal is hot, and back it out.21:53 The installation involves mounting a winch frame to the roof, wiring a kill switch and control panel, and spooling 12mm Dyneema line through the drum.13:00 A wired remote provides more precise control for lifting operations than a wireless controller.31:54 The system is installed without paint for testing, with plans to sandblast and coat the assembly during an upcoming haul-out.29:32 Proper welding and grinding of all mounting points ensure structural integrity and prevent corrosion.

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