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Catalina Yachts, founded by Frank Butler, evolved from a small operation building trailer sailors into a major production boat manufacturer with over 60,000 vessels produced.5:09 The company expanded its portfolio through acquisitions, including Morgan, and by purchasing molds from Pearson and other manufacturers.4:28 Older models, particularly those from the 1980s and 1990s, often develop the "Catalina Smile," a crack at the hull-to-keel joint caused by structural fatigue.7:03 Owners should inspect keel bolts for corrosion and proper torque before attempting repairs, which typically involve grinding out the crack and reinforcing the joint with thickened epoxy and biaxial glass.7:54 Modern Catalinas, such as the Catalina 42, prioritize interior comfort and amenities but require professional rig maintenance due to complex standing rigging.11:11 Prospective buyers of used production models should check for deck delamination, hull blisters, and high engine hours from ICW or canal transit.10:14 The brand maintains a reputation for customer support, with the founder historically accessible to owners.12:12

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