Sailing Magic Carpet · video

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Aladino builds a Scout dinghy from a CNC-machined kit supplied by Duckworks, aiming to complete the project in 30 days. The design utilizes a stitch-and-glue construction method with Okume plywood and structural foam, featuring an offset daggerboard and a windsurfer mast rig. Initial assembly involves joining plywood panels using puzzle joints, which are reinforced with epoxy and, in some instances, CA glue. The deck construction requires a sandwich technique using foam and fiberglass; after an initial attempt to apply fiberglass over wet fairing compound resulted in air bubbles, the builder successfully salvaged the component by sanding the cured fairing compound flat before glassing. The process includes meticulous preparation of the transom, keel, and rudder components to ensure structural integrity. The builder emphasizes that while kit components are pre-cut for shipping, the assembly requires significant time for sanding, fairing, and glassing to achieve a high-quality finish.

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