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Johan and Malin continue the deckhouse construction on their boat, focusing on fabricating and installing the front section.▶ 0:22 To accommodate flat glass windows while maintaining the desired aesthetic curve, Johan constructs a mold that breaks the front into three flat, angled segments.▶ 13:48 He uses 50mm-thick PET foam sheets, which he glues together and laminates with epoxy before vacuum bagging.▶ 0:37 The process involves precise router work to cut window frames and bolt-hole grooves, requiring multiple passes because the router bit depth is limited to 43mm.▶ 6:15 By using three flat segments instead of a single arc, the team avoids the high cost of custom curved glass.▶ 20:56 Once temporarily clamped in place, the structure provides improved forward visibility and headroom in the saloon.▶ 19:37 Johan plans to order a single test window to verify the fit and quality before purchasing the full set of glass.▶ 21:26

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