Sailing SV Delosvideo

BIG Progress, Small Details 🤯 (Aluminum Catamaran Build Part 6)

September 20, 2024 · 23 min · 321K views

What this video covers

The construction of the aluminum catamaran continues with the shaping of hull plates using an English wheel and the installation of bow and keel sections. To achieve the necessary curvature in the aluminum plates, the crew uses an English wheel, noting that consistent pressure and technique are required to avoid over-working the material.1:30 For the bow sections, the team employs a slot-welding technique, where pre-cut slots in the inner plates allow for welding to the internal flat bars before the slots are filled and ground flush.6:37 The build remains in the upside-down orientation to simplify welding angles and jigging.21:07 The crew also details the design rationale for choosing fixed mini-keels over daggerboards for their catamaran.10:41 They cite the simplicity, structural strength, and lack of internal trunking as primary advantages for a cruising vessel, noting that the mini-keels allow for beaching and provide a robust surface for the boat to rest on.16:08 The keels are also intended to dampen wave slap against the bridge deck while underway.20:47

Watch on YouTube

More from Sailing SV Delos

OUR MAST: The INCREDIBLE Process! (EXTENDED CUT) Building Our Own Aluminum Catamaran Pt. 87Sep 2026You Need to See This 🤯 Building Our Own Aluminum Catamaran Pt. 86Sep 2026Fit or FAIL 🫣 Building Our Own Aluminum Catamaran Pt. 85Sep 2026This Is Where It Gets INTERESTING…Aluminum Catamaran Build Pt. 84Aug 2026

From Sailing SV Delos — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue