Neon Swellvideo

Custom Galley Creations (22' Sailboat Rebuild) - Ep15

October 12, 2018 · 20 min · 2K views

What this video covers

The owner of a 22-foot sailboat structural rebuild project completes the hull-to-deck joint by applying thickened epoxy and a layer of 1708 fiberglass cloth to the aft sections.1:55 Because of limited access in the stern, the builder fabricates extended handles for a paintbrush and a squeegee to reach the joints.1:31 The project continues with the design and fabrication of interior components, including a bulkhead for the head area and a battery bank enclosure using foam core and plywood templates.5:50 To maximize galley utility, the builder designs a foldable, L-shaped cutting surface that slides out from hidden compartments.8:02 A custom galley sink is created by using a plastic bin from Walmart as a mold, coating it in Vaseline, and layering it with 1708 fiberglass.13:54 The resulting sink provides significantly more depth and volume than the original store-bought metal unit.14:49 The builder confirms the mold releases cleanly and fits the intended galley cutout.15:55

Watch on YouTube

More from Neon Swell

We are back! - Ep. 28Jan 2026Final Core & Hatches (22' Sailboat Refit) - Neon Swell - Ep. 12Aug 2018Hurricanes, 900lbs of Keel & Bumper Rivets (22' Sailboat Refit) - Neon Swell Ep. 2Nov 2017

From Neon Swell — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue