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The story behind the AMERICAN WIRE GAUGE | Ask The Expert with NIGEL CALDER

October 11, 2024 · 3 min · 2K views

What this video covers

The American Wire Gauge (AWG) system originated from the historical process of drawing wire through successive dies to reduce diameter.0:39 Each gauge number represents the number of dies a conductor passed through; consequently, higher gauge numbers indicate smaller wire diameters.1:21 This counterintuitive numbering system originated in the 1850s and remains the standard for electrical conductors in the United States.1:39 When the system required larger conductors than the original zero-gauge baseline, the industry introduced "ought" sizes, denoted as 0, 00 (two-ought), 000 (three-ought), and 0000 (four-ought).2:25 A 4/0 cable is significantly larger than a 1/0 cable, whereas a 4-gauge wire is smaller than a 1-gauge wire.2:37 Modern cruising boats frequently utilize 2/0 and 4/0 cables for high-amperage circuits, such as those connected to 360-amp alternators.2:45 Because these large conductors are difficult to install and manage in hot engine rooms, proper sizing remains critical for safety and efficiency.2:57

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