HARDTOP IS FINISHED! not really, but the structure is! (18)
May 25, 2025 · 31 min · 93K views
What this video covers
Brett and Jade complete the structural build of a custom hardtop for their boat, focusing on laminating the side curves and B-pillar supports with carbon fiber.0:12 To increase rigidity, they apply four layers of 400-gram carbon fiber to the curves, tabbing them into the top and gutter sections.2:41 They fabricate B-pillar legs from foam, incorporating internal troughs for wiring, and secure them to the deck after extensive test-fitting.6:05 The team uses a metal roller to laminate the carbon and applies a final layer of 4-ounce S-glass to provide a smooth finish for future fairing.27:25 During the final layup, they encounter difficulty getting the carbon to adhere to vertical and overhanging surfaces until the epoxy reaches the correct level of tackiness.24:52 The project concludes with the structural integration of the hardtop to the boat, intended to eliminate previous hull and deck flex.30:35 The team plans to install solar panels as the next phase of the build.31:01
More from Expedition Engineering
From Expedition Engineering — see the channel’s boat, crew, and every analyzed video.
The Sailing Directory Newsletter
One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.