Project Brupegvideo

Brupeg's Custom Alloy Pontoon Dinghy - Project Brupeg Ep. 316

August 6, 2023 · 38 min · 47K views

What this video covers

Damien and Jess complete the construction of a custom 2-meter aluminum dinghy, designed for durability and transport between their primary vessel, Brewpeg, and shore. The build process involves TIG welding 2mm aluminum plate, which requires extensive surface preparation with a stainless steel grinding wheel to remove corrosion and contaminants that cause weld porosity.1:48 The team fabricates custom handrails, paddle brackets, a lifting hook, and towing eyes, then pressure-tests the hull to 7 psi using a soap-water solution to identify and seal leaks.25:08 Performance testing with a 15-horsepower outboard yields a top speed of 18.5 knots in flat water with three people aboard.35:10 The dinghy serves as a tender to allow for more flexible anchoring options, enabling the crew to moor further from shore.37:33 The project concludes with the hull watertight and functional, while the crew shifts focus to engine and gearbox maintenance on the main vessel.37:43

Watch on YouTube

More from Project Brupeg

Was the outboard rebuild worth it and Brupeg has developed a worrying noise... Project Brupeg Ep.456Aug 2026Three Builds, One Croc Sanctuary: Boat Life on Brupeg - Project Brupeg Ep.455Aug 2026Brupeg's 1st Drone, Green Island & Boatwork - Project Brupeg Ep.454Jul 2026Good Mates & Boat Maintenance - Project Brupeg Ep.453Jul 2026

From Project Brupeg — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue