Sailing SV Delosvideo

We Challenged AI to help design our Keel Cooler 🧠 (Building Our Own Aluminum Catamaran From Scratch)

April 9, 2025 · 11 min · 178K views

What this video covers

Brian is designing a keel cooler to dissipate waste heat from the electric motors on Delos 2.0, a custom aluminum catamaran under construction, and uses three AI tools to estimate the required heat-sink surface area.0:33 The motors run at roughly 90% efficiency, meaning a 25 kW motor generates 2,500 watts of waste heat that must be shed through the aluminum hull directly into seawater — no raw-water pump, just a closed coolant loop conducting heat through the hull skin.4:34 Brian queries DeepSeek, ChatGPT, and Google Gemini with identical parameters: 25 kW motor, 90% efficiency, aluminum keel cooler, seawater cooling.3:33 DeepSeek returns 0.22 square meters; Google Gemini returns 0.33 square meters; ChatGPT returns 1.25 square meters — more than five times the DeepSeek figure — apparently because ChatGPT chose a much lower heat-transfer coefficient.6:21 Brian cross-checks against published keel-cooler sizing for small diesel engines and finds the DeepSeek and Gemini figures more plausible.9:07 The motor manufacturer Combee and Electric Boat Company's Chris had confirmed a keel cooler is viable for this application.2:37 Brian concludes AI is useful for breaking down complex thermal problems and generating a starting estimate, but the assumptions embedded in each answer must be verified independently before any design decision is made.9:53

Watch on YouTube

More from Sailing SV Delos

This Is Where It Gets INTERESTING…Aluminum Catamaran Build Pt. 84Aug 2026EVERY INCH COUNTS....Aluminum Catamaran Build Pt. 83Aug 2026FIRST TEST: The Last Dinghy We'll Ever Buy??? Aluminum Catamaran Build Pt. 82Aug 2026Years of Work...One Flip of a Switch 🤯 Aluminum Catamaran Build Pt. 81Aug 2026

From Sailing SV Delos — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue