Sailing Umavideo

Making Our Rudder Orca-proof (Figuratively, We Hope) | Step 424

January 18, 2025 · 21 min · 159K views

What this video covers

The crew of Uma replaces a worn rudder packing gland flange and repairs the surrounding fiberglass skeg to eliminate rudder shaft leaks and steering play.0:05 After removing the original 50-year-old flange, they install a heavier-duty, longer-tube version that requires widening the internal fiberglass tube by one millimeter using a 60-millimeter flapper sanding bit.1:46 To ensure precise alignment, they temporarily mount the rudder before bedding the new flange in epoxy.4:13 The crew also grinds out water-damaged foam from the skeg, patches the interior with fiberglass, and fills the void with new foam and resin to prevent future water pooling.5:08 They install a new bushing at the base of the rudder shaft to eliminate a persistent clunking sound caused by shaft wobble.20:11 The final assembly involves polishing the rudder shaft and securing the flange with new hardware, significantly improving the structural integrity and sealing of the steering system.18:43

Watch on YouTube

More from Sailing Uma

Solar Sponsor Backed Out Before Sailing Around the World !Sep 2026Our boat won’t look the same after this | Step 495Aug 2026The ONE Thing We Disagreed on This Entire Refit | Step 494Aug 2026We Owe You The Full StoryJul 2026

From Sailing Uma — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue