Sailing Catalpavideo

How we saved thousands of dollars on our Sailboat refit Episode 419

September 1, 2024 · 17 min · 11K views · Phoenix, Arizona

What this video covers

Applying a clear coat to an aluminum mast using Nylac provides a cost-effective alternative to traditional painting for corrosion protection.3:20 The crew of the Catalpa stripped the old paint from their main mast and mizzen, then cleaned the bare aluminum with a detergent wash and a specialized prep solution.3:12 They applied two coats of Nylac, a water-clear, flexible resin, using foam rollers.3:49 The product seals the metal against oxidation, pitting, and staining without requiring the labor-intensive process of stripping the mast to bare metal or applying multiple layers of primer and topcoat.4:13 The crew completed the application in the boatyard, noting that the product levels out well and dries to a durable, protective finish.14:07 By choosing this clear coat over a full paint job, the crew saved thousands of dollars while maintaining a raw, industrial aesthetic for their rig.8:39 Proper surface preparation and ensuring the aluminum is completely dry before application are critical to preventing staining and ensuring the resin adheres correctly.6:04

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