Project Brupeg · video

What this video covers

Fabricating custom stainless steel cooling pipes for a generator requires a multi-step process to ensure structural integrity and leak-free performance. The project involves transitioning from 2.5-inch silicone hose connections to 2-inch stainless steel tubing, eventually reducing to 1.25-inch for the final connections.1:46 To maintain alignment during welding, a custom jig made from angle iron and clamps holds the pipe sections in place.4:15 A header tank is constructed from 5-inch stainless steel tubing, capped with 3mm plate, and designed to hold 10 psi; it is pressure-tested to 30 psi to ensure reliability.2:42 Deburring tools and round files remove internal dags from cut pipe edges to prevent damage to the water pump.3:29 The final assembly is braced with custom stainless steel brackets to provide rigidity and prevent vibration-induced fatigue.21:21 The system uses TIG welding for precision, though MIG is used for initial tacking.4:44

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