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Sailing SV Cordelia · video

FIXING the Portlight MISTAKE During Our BOAT REFIT

October 24, 2025 · 14 min · 1K views · Rio Dulce

What this video covers

The crew of SV Cordelia is performing a comprehensive refit while anchored in the Rio Dulce, Guatemala.Watch A primary project involves replacing 17 portlights, which requires resizing the existing hull openings.8:39 Because the original cutouts were larger than the new portlight frames, the crew is rebuilding the surrounding woodwork by cutting out rotten plywood, bonding in new wood with resin, and fairing the surfaces.9:02 After creating a template, they use a router to cut the final opening into the new epoxy-reinforced wood.12:46 The new portlights feature an internal bolting system that hides the fasteners from the exterior.13:14 The refit also includes replacing saloon upholstery and managing temporary headlining panels.1:45 While sourcing supplies in the town of Fronteras, the crew visits a local chandlery to procure materials for the window installation.5:30 The project requires daily cleanup of dust and debris to maintain a functional living space during the ongoing construction.13:39

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