Project Brupeg · video

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Damien fabricates stabilizer arm guides—referred to as sliders—for a vessel conversion project by welding pressed steel components into a rigid assembly.0:03 Because the pressed steel pieces exhibit inherent warping, he constructs a simple jig using a 41mm-wide hardwood spacer to maintain precise alignment during the tack-welding process.3:18 This 41mm gap accommodates a 32mm pin and two 4.5mm high-density polyethylene (HDPE) strips on either side.4:03 To ensure full encapsulation of the pin and prevent metal-on-metal contact, he adds a third HDPE strip to the inner edge of the slider.4:32 After tacking the components, he completes the final welds.7:05 The team then positions the finished sliders on the boat’s deck to verify geometry and determine the mounting locations for stainless steel pads.13:39 The project also involves concurrent tasks, including interior cabin construction, wing painting, and organizing new crew members.14:34 Using a jig to maintain consistent spacing during welding effectively corrects the deformation caused by the initial metal pressing process.3:16

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