Building Orca - Episode 19: Installing Transom Planking Pt. 3
November 17, 2025 · 13 min · 25K views
What this video covers
Louis Sauzedde installs the second layer of Atlantic white cedar planking on the transom of the boat Orca.0:08 He mixes epoxy by volume at a 2-to-1 ratio using a slow hardener, then applies the adhesive to the first layer of planking using a toothed trowel to ensure consistent coverage.1:00 To secure the planks while the glue cures, he uses construction screws fitted with double washers to prevent the hardware from leaving impressions in the wood.5:25 After the glue sets, he removes the screws and cleans excess squeeze-out with denatured alcohol.8:45 He addresses potential pillowing—where glue pools between fasteners—by monitoring the surface during the clamping process.9:18 He finishes the surface using an electric plane, a number 5 Stanley hand plane, and a custom dust-free sander to achieve a smooth, flat finish.10:19 The completed transom features two layers of quarter-sawn cedar, chosen for its dimensional stability, and includes copper lettering designed to create intentional staining patterns.11:45
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