SmoCo Sailingvideo

[Ep 14] Solar Arch DIY, This Time We Finish But Break Something Else | Part 2

June 29, 2025 · 26 min · 2K views · Shelter Island

What this video covers

Armand and Liya install a custom aluminum solar arch on their sailboat, *Cosmo*, while moored in a marina. The project requires extensive structural modifications, including removing teak trim and fiberglass to access the stern lazarettes for mounting the arch feet.0:10 The couple struggles with precise alignment, repeatedly hoisting the arch with halyards to trim the legs and drill mounting holes.7:52 They encounter significant difficulty securing the feet due to the boat's curved hull and the lack of clear manufacturer instructions.14:33 To achieve a secure fit, they use ratchet straps to tension the aluminum frame and employ custom backing plates with thread-locking adhesive inside the cramped lazarette compartments.14:23 After several days of labor, they successfully bolt the arch to the hull and prepare to mount the solar panels.22:30 The installation proves physically demanding, requiring the crew to contort into tight spaces and manage metal-on-metal tensioning issues.17:03

Watch on YouTube

More from SmoCo Sailing

Surviving Project Burnout Living on a Sailboat & Our Mini Getaway to Caleta Lobos | Ep 79Sep 2026We Fixed One Major Problem On Our Sailboat... And Immediately Found Another | Ep 78Sep 2026The Discovery That Ruined Our Winter Cruising Plans & Marine Fridge Install | La Paz, Mexico | Ep 77Aug 2026Replacing Our Sailboat Water Tank Flow On/Off Switches | Project Mini-Sode 6Aug 2026

From SmoCo Sailing — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue