Expedition Evansvideo

24 HOUR Epoxy Scramble | Expedition Evans 18

December 11, 2020 · 15 min · 156K views

What this video covers

Fiberglassing the battery box sections and galley pockets requires a rapid, 24-hour effort to meet a deadline for keel installation.0:47 Brett and Jade Evans prepare the surfaces by sanding existing fiberglass and cleaning with acetone to ensure proper adhesion for new layers.3:53 A sudden rainstorm introduces moisture to the fiberglass cloth, forcing the crew to use a space heater and hair dryers to dry the material before application.2:11 The team mixes epoxy in small batches to prevent exothermic reactions and uses a radius squeegee to apply the resin efficiently.7:38 They transition from using Rocca epoxy to West System epoxy, noting that the latter is more difficult to work with and has a stronger odor.11:28 After completing the layup, the crew achieves the necessary structural progress to proceed with the keel installation.13:56 Proper surface preparation, including sanding and removing peaks or snags, prevents voids in the fiberglass layup.3:50

Watch on YouTube

More from Expedition Evans

What It's Really Like Anchored Off a UNINHABITED Island | EE 176May 2026Why Everyone is QUITTING Sailing | EE 175May 2026We Are No Different Than Any Other Sailor (we might be WORSE) | EE 174Mar 2026HOW WE EAT? (first we have to catch it) | EE 173Mar 2026

From Expedition Evans — see the channel’s boat, crew, and every analyzed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue