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Fiberglass Repairs ~ Fixing Old Holes In The Hull

November 25, 2018 · 19 min · 159K views

What this video covers

Repairing "halos"—circular stress cracks or depressions around old hull patches—requires removing the existing plug and bridging the area with structural fiberglass to prevent future print-through.0:30 These defects typically occur because previous repairs failed to fully fill the hole or lacked a fiberglass skin to tie the plug into the surrounding laminate.3:32 To fix these, grind the area down to bare fiberglass, ensuring the depression is deep enough to accommodate both new glass and a final layer of fairing compound.17:21 Use 1708 biaxial fiberglass with epoxy, as the stitched construction of 1708 allows for proper bonding without the styrene-based binders found in standard chopped strand mat.8:19 After wetting out the glass on a non-porous surface, apply it to the repair area and consolidate with a fin roller.7:02 Once cured, apply a fairing compound like Total Boat TotalFair, sanding flush with 120-grit paper.14:17 Proper structural bridging with fiberglass prevents the plug from shifting and eliminates the halo effect.9:46

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