Sailing Yabávideo

Wooden sailboat pilothouse windows rebuild: finally waterproof! — Sailing Yabá #109

27 November 2022 · 29 min · 148K views

What this video covers

The crew of the wooden sailboat Yabá installs custom pilothouse windows using a multi-step sealing process involving Sika primer and Sikaflex.8:06 After measuring templates and ordering wood, the team uses a table router at a local shipyard to cut precise grooves into the window frames to ensure a flush fit.10:48 The installation procedure requires drilling drainage holes in the bottom framing to prevent water traps and rot.22:25 During the process, one of three glass panes cracks during transport, forcing the crew to install a temporary plywood placeholder for the middle window.18:38 Additional work includes relocating the cockpit table 10 centimetres to improve deck access and applying multiple layers of varnish to the wooden frames.5:31 The team also continues fibreglassing the roof, though they pause the work to await a new shipment of epoxy.13:54 The windows are mechanically fastened with screws to allow for future adjustments or removal.28:49

Watch on YouTube

More from Sailing Yabá

Our Sails Ripped on Their Last Journey Before a Massive Upgrade! — Sailing YabáSept 2026Flying Across the Caribbean for Yabá’s Biggest Upgrade Yet — Sailing YabáSept 2026Sailing to Rio: Exploring Brazil’s Most Famous City — Sailing YabáAug 2026Sailing to Ilha Grande: Prison Island transformed into Tropical Paradise! — Sailing YabáAug 2026

From Sailing Yabá — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue