Tips from a Shipwrightvideo

Building ORCA - Episode 6: Connecting the keel to the forefoot

9 December 2022 · 13 min · 58K views

What this video covers

Louis Sauzedde reinforces the joint between the keel and forefoot of the wooden boat Orca by installing a custom-fitted white oak spanner.1:29 Because the angle of the scarf joint limits its length, the spanner bridges the connection to provide structural integrity.1:12 Sauzedde traces the joint directly onto the timber to ensure a precise fit without using a pattern.1:46 He cuts the curved piece using a 7.5-horsepower ship saw, which allows the blade to tilt while the table remains stationary, maintaining a consistent distance from the fence.6:06 After cutting, he uses an electric planer to smooth the surface, working downhill to prevent grain tear-out.10:01 The spanner is positioned to be bolted through the scarf and the surrounding timber, with future plans to notch frames into the piece.2:21 The next phase of construction involves joining the stem and forefoot using a gripe to further secure the assembly.12:36

Watch on YouTube

More from Tips from a Shipwright

Building Orca - Ep. 23: Mold FIVEMar 2026Progressive BevelingFeb 20261958 Harley Davidson Panhead Motorcycle - For SaleFeb 2026Building Orca - Ep. 22: Lofting Pt. 3 - Full Scale LinesJan 2026

From Tips from a Shipwright — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue