Sailing Miss Lone Starvideo

How to rig a sailboat | SMLS S5E06

20 August 2017 · 19 min · 68K views

What this video covers

Professional rigger Mike Cipolla of Cipolla Spars and Rigging demonstrates the process of fabricating new standing rigging for the sailboat Miss Lone Star.2:01 The procedure utilizes a wire-technic rotary swage machine to cold-roll forge 3/16-inch stainless steel cable into aircraft-style fork fittings.2:30 Proper swaging requires a 10% reduction in the fitting's outside diameter to ensure structural integrity; insufficient reduction risks cable pull-out, while over-crimping can cause internal fitting failure.5:58 The process involves measuring the new cable against the old backstay, marking the swage line, and cutting the wire with Felco cutters.6:26 Cipolla emphasizes inspecting existing rigs for longitudinal or circumferential cracks in fittings, broken wire strands, and corrosion.9:54 He recommends applying passivization cream or metal wax to stainless steel fittings to prevent oxidation and maintain the protective chromium layer.11:05 The expert advises against over-engineering a vessel, suggesting that owners replace rigging to original design specifications rather than attempting drastic modifications.14:43

Watch on YouTube

Boats in this video

Formosa Yachts 51Their boat

More from Sailing Miss Lone Star

We Could Not Outrun the Pirates. I Had to Make a ChoiceOct 2026We Sailed Into a Place Nobody Warned Us About EPS 319Sept 2026We Found Paradise. Then Everything Started Going Wrong.Sept 2026Why does this make me Nervous Aug 2026

From Sailing Miss Lone Star — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue