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WEsail · video

Life & Boat Work Must Continue Post Surgery | Episode 304

2 July 2025 · 26 min · 27K views

What this video covers

Warren performs a series of custom fiberglass and electrical upgrades on his boat, *FAA*, while docked in New Zealand. The projects include constructing three custom storage boxes—a cooler, a barbecue box, and a chest-style freezer—to replace existing dry-food storage under the salon couch. He relocates the battery bank to a new, reinforced compartment, applying gel coat to the interior for durability and ease of cleaning. The fiberglass process involves applying PVA mold release, gel coat, and multiple layers of cloth saturated with resin, followed by rolling to remove air bubbles. High humidity and rain in New Zealand complicate the work, causing surface reactions on the initial mold and forcing him to prioritize indoor tasks. Warren plans to launch the boat soon for a passage to Fiji and is recruiting crew from his Patreon supporters to assist with the transition. The project highlights the challenges of DIY fiberglass fabrication, including the importance of proper mold release and the difficulty of working in humid, temperature-sensitive conditions.

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