WEsailvideo

Life & Boat Work Must Continue Post Surgery | Episode 304

2 July 2025 · 26 min · 27K views

What this video covers

Warren performs a series of custom fiberglass and electrical upgrades on his boat, *FAA*, while docked in New Zealand.0:38 The projects include constructing three custom storage boxes—a cooler, a barbecue box, and a chest-style freezer—to replace existing dry-food storage under the salon couch.1:16 He relocates the battery bank to a new, reinforced compartment, applying gel coat to the interior for durability and ease of cleaning.4:32 The fiberglass process involves applying PVA mold release, gel coat, and multiple layers of cloth saturated with resin, followed by rolling to remove air bubbles.15:56 High humidity and rain in New Zealand complicate the work, causing surface reactions on the initial mold and forcing him to prioritize indoor tasks.13:12 Warren plans to launch the boat soon for a passage to Fiji and is recruiting crew from his Patreon supporters to assist with the transition.19:41 The project highlights the challenges of DIY fiberglass fabrication, including the importance of proper mold release and the difficulty of working in humid, temperature-sensitive conditions.

Watch on YouTube

More from WEsail

We Had to Abort the Passage | Sailing Fiji's Reef-Strewn WatersSept 2026France to Fiji in 24 Hours | Back to Boat LifeAug 2026We Flew Halfway Around the World to Surprise My Family | Fiji to FranceAug 202613 Knots, Big Seas & Dolphins at Sunset | Sailing Back to Fiji's MainlandAug 2026

From WEsail — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue