Sailing SV Delosvideo

When a Plan Comes Together….(Building Our Own Aluminum Catamaran Pt. 69)

15 May 2026 · 27 min · 218K views

Woman climbs metal ladder on catamaran hull in workshop

What this video covers

Fabrication of a custom aluminum boarding ladder and the installation of a large-scale lithium battery bank highlight the ongoing construction of a new aluminum catamaran. The ladder design features an angled profile to improve climbing ergonomics compared to vertical designs, with the frame fabricated from aluminum and dry-fitted to the transom to ensure proper clearance and deployment.2:48 The battery system consists of 18 lithium batteries arranged in six stacks of three, connected via vertical bus bars.9:58 To ensure balanced charging and consistent voltage drop across the system, the installation uses identical 70mm² cable lengths for all connections, with creative routing used to compensate for varying distances between battery banks and their respective isolation switches and contactors.8:23 Each battery bank includes a manual shutoff switch and a 350-amp relay-style contactor, allowing for both individual bank isolation and a centralized emergency power cutoff.19:59

Watch on YouTube

More from Sailing SV Delos

OUR MAST: The INCREDIBLE Process! (EXTENDED CUT) Building Our Own Aluminum Catamaran Pt. 87Sept 2026You Need to See This 🤯 Building Our Own Aluminum Catamaran Pt. 86Sept 2026Fit or FAIL 🫣 Building Our Own Aluminum Catamaran Pt. 85Sept 2026This Is Where It Gets INTERESTING…Aluminum Catamaran Build Pt. 84Aug 2026

From Sailing SV Delos — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue