Sail Lifevideo

⛵️ Hurricane-damaged DIY catamaran. The leaky deck-hull joint 💦 Ep 603

24 November 2024 · 20 min · 112K views · Melbourne, Florida

What this video covers

Mads repairs a leaking deck-hull joint on a 44-foot hurricane-damaged catamaran by cutting into the headliner to access the seam from the inside.3:36 After identifying daylight through the joint, he uses an oscillating multi-tool to remove old sealant and 80-grit sanding net to clean the surfaces.3:53 He applies new sealant and secures the joint with fasteners purchased at West Marine, confirming the repair is watertight using a hose test.9:52 The project also involves fabricating and glassing in raised rings for inspection ports in the keels to manage potential water ingress and simplify future leak detection.12:48 Additionally, he uses a 3D scanner to create digital models of damaged deck hatches, intending to CNC-machine new molds.1:04 The work includes installing sump boxes in the hulls and planning for future engine compartment painting.11:30 The repair of the deck-hull joint successfully stops water intrusion into the hull.11:09

Watch on YouTube

Boats in this video

Antares Yachts 44Their boat

More from Sail Life

The road back to boat work: We're gravel rich & ready for shipping containers! Ep. 694Sept 2026Can I build an aluminum fuel tank with the xTool MetalFab laser welder and CNC? Ep. 693Aug 2026The road back to boat work: shipping delays, site prep and bending metal with a 3D print Ep. 692Aug 2026The road back to boat work: Cutting trees, picking up plywood, and 240V in the shop. Ep. 691Aug 2026

From Sail Life — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue