Carbon Fiber Hardtop Bimini: Install the Davits and Dodger Arch (12)
14 January 2025 · 12 min · 68K views
What this video covers
Fabricating a custom carbon fiber hardtop and dodger arch requires a multi-stage process involving foam-core construction, epoxy resin saturation, and precise structural alignment. The project aims to create a rigid, lightweight platform for solar panels, a dinghy davit system, and a rainwater collection setup.0:14 Construction involves building individual sections—including a port-to-starboard structural beam and a curved dodger front—using foam cores reinforced with carbon fiber and epoxy.7:13 To ensure accurate fitment, the team uses triangulation and string measurements to align the arch components within an eighth of an inch before glassing them into a single, solid piece.3:53 A custom contour-tracing tool helps match the dodger’s forward curve to the boat’s existing geometry.5:32 The process requires careful management of resin application, surface preparation with acetone, and curing times to prevent voids or structural weakness.10:06 Integrating conduit for electrical systems remains a final step before sealing the structure permanently.11:34
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