Be The Captain · video

What this video covers

A custom stainless steel solar arch on the 40-foot sailboat Zingaro was replaced after the initial build proved too flimsy for Southern Ocean conditions.0:32 The original structure, fabricated with thin-walled 1.5-inch tubing, lacked sufficient rigidity and radius bends.0:57 The replacement arch utilises thicker 2-inch stainless steel tubing with reinforced joints and integrated structural supports.20:19 The new design incorporates davits for an OC Tender 330 dinghy, a mount for a Dickinson marine barbecue, and a dedicated bracket for a life raft with a hydrostatic release.14:29 The installation features 10-gauge marine-grade wiring for solar panels, 24-volt lighting, and an elevated stern light.18:26 To ensure structural integrity under load, the base of the arch is bedded with sealant and secured to the deck using custom-fabricated backing plates, requiring localised fibreglass repair to create a flat mounting surface.21:50 The design allows for solo operation of the dinghy davits and provides clearance for transom access.20:38 Proper reinforcement and substantial backing plates are essential when mounting heavy structures to a boat deck.22:56

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