Acorn To Arabellavideo

Custom Recycled Sail Covers - Episode 297 - Acorn to Arabella: Journey of a Wooden Boat

19 January 2024 · 21 min · 61K views · Mattapoisett, Massachusetts

What this video covers

Fabricating custom stack pack sail covers for a wooden boat requires precise measurements of the boom, gaff, and sail bundle circumference at multiple points along the spar.14:17 To accommodate reefing lines and lazy jacks, the design must incorporate reinforced slits in the fabric, allowing lines to pass through the cover and lash the sail directly to the boom.9:02 Because traditional reefing lines often wrap around the boom, installing a stack pack necessitates re-routing these lines through friction rings or dog bones near the mast track to maintain proper sail shape and tension.2:30 A Cunningham line can provide additional luff tension for upwind performance, while dedicated tack downhaul lines allow for individual adjustment at each reef point.3:38 The construction process involves measuring the sail bundle dimensions, cutting recycled sailcloth to size, and using adhesive tape to prepare seams for final sewing.18:51 Proper integration requires accounting for the angle of the topping lift and the specific placement of hardware fittings.18:37

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More from Acorn To Arabella

We Stripped Our Wooden Sailboat Back to Bare Wood... AgainOct 2026Saying Goodbye to Newfoundland—and the Man Who Inspired ArabellaSept 2026Upgrading the Rudder and Another Trek To The CliffAug 2026We're Climbing a Wall No One Has Ever Climbed Before | Rock Climbing on Newfoundland's South CoastJul 2026

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