Classic Yacht TV · video

What this video covers

Cutting a hinge butt into timber requires precise marking and controlled chisel work to ensure a flush fit. Begin by using a marking gauge to measure the distance from the outside edge of the hinge flap to the center of the knuckle.0:17 Transfer this measurement to the wood to establish the correct overhang for the door.0:31 Use a mallet and chisel to cut the perimeter of the recess, then remove the bulk of the waste timber with repeated, shallow diagonal cuts.0:10 Align the chisel carefully with the scribed indentation line created by the marking gauge to define the back edge of the recess.1:39 Maintain gentle pressure throughout the process to prevent splitting the wood or cutting deeper than the intended depth.1:17 Visual alignment remains critical for the end cuts to achieve a tight, gap-free fit.1:53 Careful, incremental material removal prevents damage to the surrounding timber and ensures a professional finish for the hinge installation.

More from Classic Yacht TV

EP13 Fastnet update | Interior layout: Building the schooner MALABAR IVMay 2026EP12 fitting planks: Building the schooner Malabar IVFeb 2026EP11 shaping planks: : Building the schooner Malabar IVJan 2026EP10 Steaming and fitting Green Oak frames: Building the schooner Malabar IVJan 2026

From Classic Yacht TV — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.