Sail Life · video

What this video covers

A 1987 Warrior 38, named Athena, undergoes a multi-stage refit involving hull preparation and the construction of a technical compartment for a DIY diesel generator.0:21 The project requires applying multiple coats of epoxy primer to the hull, with the host timing each coat at approximately 80 minutes and observing a three-to-four-hour overcoating interval.10:47 To accommodate the generator, the host modifies an existing bunk, lowering a section to fit the unit while maintaining clearance for conduit and hoses.0:59 He installs TruDesign through-hull fittings into 18mm plywood, using thickened epoxy to create a flush-mount finish.12:32 The hull preparation also includes activating a Coppercoat anti-fouling system by scuffing the surface with Scotch-Brite pads, though the host notes that 320-grit sandpaper may be more effective for larger areas.7:24 Additionally, the host mounts six 30cm cleats, addressing deck core issues by utilizing solid plywood sections near the stern.15:47 The refit remains ongoing, with future plans to install the main engine exhaust and complete the final paint layers.

Boats in this video

More from Sail Life

The road back to boat work: We're gravel rich & ready for shipping containers! Ep. 694Sept 2026Can I build an aluminum fuel tank with the xTool MetalFab laser welder and CNC? Ep. 693Aug 2026The road back to boat work: shipping delays, site prep and bending metal with a 3D print Ep. 692Aug 2026The road back to boat work: Cutting trees, picking up plywood, and 240V in the shop. Ep. 691Aug 2026

From Sail Life — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.