Sailing SV Delosvideo

Sailing Hardware Install Begins! - A WHOLE NEW PHASE! (Aluminum Catamaran Build Pt. 39)

6 June 2025 · 31 min · 629K views

What this video covers

The crew of an aluminium catamaran build project installs sailing hardware, focusing on consolidating all sail control lines into a forward cockpit to keep the aft deck clear for leisure.0:13 To route jib and genoa sheets from the deck to the forward cockpit, the team fabricates recessed channels within the roof’s "eyebrow" structure using welded rectangular hollow sections (RHS).5:32 They mount Rutgersen deck blocks inside these recessed pits to ensure the correct lead angle for 16mm sheets, preventing wear on the block lips.5:49 To maintain a watertight seal on the saloon roof, the team welds aluminium doubler plates to the deck, allowing for tapped holes that do not penetrate the interior.15:24 The project also incorporates a custom lighting design and universal electrical outlets with integrated USB ports throughout the vessel.20:37 The build team hosts a meetup for project patrons to tour the progress on the catamaran’s interior and deck layout.26:40 Proper planning of sheet lead angles and the use of doubler plates for mounting hardware prevents deck leaks while maintaining a clean, functional cockpit layout.

Watch on YouTube

More from Sailing SV Delos

This Is Where It Gets INTERESTING…Aluminum Catamaran Build Pt. 84Aug 2026EVERY INCH COUNTS....Aluminum Catamaran Build Pt. 83Aug 2026FIRST TEST: The Last Dinghy We'll Ever Buy??? Aluminum Catamaran Build Pt. 82Aug 2026Years of Work...One Flip of a Switch 🤯 Aluminum Catamaran Build Pt. 81Aug 2026

From Sailing SV Delos — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue