Sail Lifevideo

Sail Life - Galley test fit & varnish - DIY sailboat restoration / repair update

25 September 2016 · 13 min · 50K views · Denmark

What this video covers

Mads continues the DIY restoration of his Warrior 38, Athena, focusing on galley construction, hull moisture monitoring, and interior finishing. He fabricates a galley countertop support using 4mm plywood and thickened epoxy, aiming for a precise fit before final installation. To track osmosis treatment progress, he records hull moisture levels, noting that ambient temperature significantly skews readings; he also experiments with washing the aft hull to test for hydrophilic compounds.6:36 Varnish application on interior trim requires a structured approach, including 320-grit wet sanding between coats and proper brush maintenance using mineral spirits and paraffin.9:50 Additionally, he plans to replace flickering LED light fixtures with a new model that allows for bulb replacement, despite requiring a 5mm modification to the headliner.5:08 He seeks user feedback on Sapphire forced-air heaters for high-latitude cruising.12:23 Consistent moisture monitoring and structured sanding are essential for successful hull restoration and high-quality varnish finishes.

Watch on YouTube

Boats in this video

Warrior 38Their boat

More from Sail Life

The road back to boat work: Bunker Makeover! Ep. 696Sept 2026The road back to boat work: The square eagle has landed! Ep. 695Sept 2026The road back to boat work: We're gravel rich & ready for shipping containers! Ep. 694Sept 2026Can I build an aluminum fuel tank with the xTool MetalFab laser welder and CNC? Ep. 693Aug 2026

From Sail Life — see the channel’s boat, crew, and every analysed video.

The Sailing Directory Newsletter

One email with the fleet's best finds — the moments, boats, and stories worth your watch time. Enter your own address to get your own copy.

Report an issue