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DIY Deck hatch leaking? Handle broken off? Repair, installation, and maintenance of Lewmar deck hatches / Sailing

14 December 2024 · 17 min · 3K views · Nasuria

What this video covers

Maintenance and repair of Lewmar deck hatches require systematic disassembly, cleaning, and re-sealing to address leaks and detached handles. To service a hatch, remove the hinge, extract the spacers, and push out the side bolts to separate the lid from the frame.0:29 If the two halves remain stuck, use a makeshift puller—a bolt-and-nut assembly—to gently force them apart, then tap the frame with a rubber or plastic mallet to avoid damaging the aluminum.0:51 Remove old silicone sealant from the plexiglass and rubber gaskets using a sharpened plastic scraper, followed by petroleum to remove residue.3:17 Clean all components with soap and water or a melamine sponge.3:38 When reassembling, use cyanoacrylate adhesive to repair rubber gasket joints, holding the bond for several minutes to ensure durability.4:03 Lubricate hatch handles with silicone grease before re-installation.6:48 To re-attach loose handles, abrade the plexiglass surface with 150-grit sandpaper, clean thoroughly with alcohol to remove all oils, and clamp the handle for 24 hours.13:47

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